Skip to content
AXIAL FORCE · PROOF LOAD · CONTINUOUS TENSION [email protected]
TLC↕TENSILE
METROLOGY
Request a quote ↗

PRECISION STARTS WITH THE LOAD PATH.

Tension load cells.
Force, in focus.

From a tensile test fixture to a crane proof load, specify the sensor, mechanical connection and signal as one measurement chain.

4sensor geometries
Metric / UNFthread options
mV/V → PLCsignal chain review
S-beam sensor between spherical rod-end bearings with opposing axial force arrows and jam nuts; schematic, not to scale
SELF-ALIGNING LOAD PATH / SCHEMATIC, NOT TO SCALE
ENGINEERING NOTE 01Keep the force axial. Off-axis loads introduce bending and measurement error. Match articulated connections to the sensor and load rating.See load-path guide ↗

TENSION MEASUREMENT / FOUR LOAD PATHS

Choose by geometry.
Then refine the measurement.

S-beam tensile load cells, heavy-duty load links, cantilever web transducers and permanent rope clamps each solve a different installation problem.

BEYOND A CAPACITY NUMBER

Threads, mounting and electronics
must agree.

01 / MECHANICAL

Match the complete thread

Diameter, pitch, engagement and centre distance decide whether a Metric or UNF replacement can be fitted correctly.

02 / ELECTRICAL

Build the right signal chain

Bridge sensitivity and excitation, 4–20 mA scaling, RS485 registers or IO-Link device data must match the controller.

03 / VERIFICATION

Define acceptance before delivery

Request calibration direction, test points, environmental requirements and model-specific drawings with the quote.

Interface, HBM, Straightpoint & FMS replacement review →

WRAP GEOMETRY / STATIC ESTIMATE

Roller force is not always web tension

F = 2 × T × sin(θ / 2)

θ is the change in material travel direction: 0° is straight through; 180° reverses direction. Equal incoming and outgoing tension, negligible friction and a sensing axis aligned with the resultant are assumed.

Add roller dead weight and dynamic loads separately. A two-support installation divides the resultant between the sensors. This estimate does not set lifting ratings.

141.42 NResultant roller forceRequest range selection →

YOUR LOAD CASE. OUR STARTING POINT.

Request a tension sensor quote & STEP review

Send the maximum force, mounting interface and required signal. We will review the configuration, matching accessories, calibration and delivery with your quotation.

[email protected]

STEP files and calibration documents are supplied for the confirmed model. Pricing and lead time depend on the configuration and quantity.

By submitting, you agree that TLC Tensile Metrology may use these details to respond to your request. Privacy policy.